Technology of v of laser of LASERTEC 65 3D is compound machine a machine tool

The 3D part that 　 of LASERTEC 65 3D owns final part character adds material type to produce 　 DMG MORI will be exhibited in JIMTOF 2014 LASERTEC 65 3D exhibits on the meeting, this is at present the unique compound treatment machine tool on the market, it can be in complete function undertakes laser v on 5 axes milling machine and achieve final part quality. Product lifecycle is in shorten ceaselessly, the part is complex with each passing day also with individuation, production of the type that add capable person can help an enterprise accelerate the manufacturing rate of new product and innovation product. The type that add capable person produces producible very intricate geometry and work. The laser v technology that will use pulverous spray head and milling technology are compositive make unique processing technique together, initiated brand-new applying to mix the geometry that can machine. The LASERTEC 65 3D of DMG MORI begins to offer the compound treatment solution of technology of shirt-sleeve laser v and technology of 5 axes milling now. It undertakes laser v with pulverous nozzle, treatment rate is 10 times rapidder than powdery bed method. The type that add capable person produces the market to expanding quickly. But, end at present technology of this kind of production is restricted to be used at prototype only the production with small-sized spare parts, these spare partses still cannot use traditional pattern production. metallic v / the type that add capable person is produced (AM) with metallic cutting / the type that reduce ability is produced (SM) tie of kind of two kinds of treatment is in a machine tool, to conventional treatment with the type that add capable person means undertakes complement and buildup. To undertake material is produced adding, LASERTEC 65 3D matchs a laser of 2 KW diode that is used at v, the 5 axes milling machine of the structure of machine tool of tall rigid MonoBLOCK® that uses complete function at the same time carries out the milling of high accuracy to machine. "Between the milling treatment of LASERTEC 65 3D and laser beam machining can full automatic switch, it can be complete the intricate work that treatment takes undercut, can undertake repair treatment is mixed pair of moulds and mechanical spare parts even spare parts of medical apparatus and instruments has a share or comprehensive spray is machined, " explanation of Friedemann Lell of chief inspector of SAUER LASERTEC sale says. The type that add capable person produces the laser beam welding of large part and powdery bed to receive a method to differ, laser v technology uses metallic powder spray head producible large part. V speed can amount to 1 Kg/h / 2.

2 Lbs/h, be equivalent to comparing method of powdery bed laser to produce spare parts rate 10 times faster. Initiated brand-new applying with the union of milling technology domain. Workpiece passes many measure figuration, milling and v can undertake alternately, the ministry potential energy that such making that final part cannot use cutting tool to machine as a result of geometrical appearance limitation is machined before final take shape, machine final precision requirement. Compound treatment machine tool has milling machine advantage not only, for example precision is mixed high exterior quality is high, still have the advantage with the flexibility of pulverous v technology and v rapid rate. "To present integral component part, the material of 95% is excised by milling, and need the local v in need only with the method that add capable person. This will save material and cost considerably, " Lell say. Laser and the pulverous v head that carry install the HSK knife handle in milling main shaft to be in together. When machine tool milling is machined, it is automatic berth is in in safe fixed place. Machine tool and treatment process control next jobs in numerical control system, controlling a system is brand-new 21 what match CELOS.

5 " ERGOline® Control Panel, numerical control system is Operate 4.

The Xi Menzi 840D Solutionline of 5 edition. Laser of diode of 3D outline treatment is in metallic powder v the surface layer of base material is united in wedlock together with matrix, without empty flawless also. Metallic powder solders in the metal apparently, combinative strength is high. In v process, the inert gase that coaxial offers avoids to produce oxidation. After metallic surface layer is cooling, can undertake machining. Because laser v technology serves as an independent technology to exist for a long time already, the most comfortable arrive at be united in wedlock in machine tool of numerical control of CNC of DMG MORI high quality. "It is more and more important to future to be together cutting technology and union of technology of the production that add capable person be together cutting technology and union of technology of the production that add capable person, because it created a lot of total new production,means is mixed bring a client more advantage, " Lell says. One of outstanding advantages of this method are to allow the different material solder with multilayer v. According to laser and nozzle appearance, the wall is large can be in 0.

1 to 5 Mm / 0.

004 -0.

Between 2 In. Also can make complex 3D rough sketch even, and do not need any structures that prop up. Each can make in workpiece geometry limitation cutting tool cannot be close to ongoing travel to be machined accurately. two kinds of processing technique union is together also is the feasible choice of mould rehabilitate and production. And, still be light-duty spare parts, prototype or small lot production offerred more alternative - especially large part produces a field, because the space is restricted, other the law that add capable person is machined hard. Solution large scale computer of economy bed, for example the machine tool that large part machines the sources of energy or aerospace is very costly. Undertake with a machine tool rough machining, v and finish machining will bring a client huge economy profit. Another example is, the sources of energy and oil industry spare parts need spray to be able to bear or endure normally corrode alloy, avoid to wear away. V technology can protect the product that uses in a lot of harsh environments, for example canal, connect, flange and special structural member. This treatment that compound processing technique allows a machine tool to be able to carry out base material, spray and finish machining. Economic cost and shorten produce total time. Intelligence of window 　 · changes the ground to combine laser v and milling technology, realize the laser v of nozzle of highest surface quality and powder of · of workpiece precision 　 : Rate of means of the bed that compare pink is 10 times rapidder workpiece of 3D of 　 · complete treatment, 500 Mm / 19 of the biggest diameter.

7 In, do not need any figure that prop up, can take · of pensile outline 　 to machine the place that cannot machine on final part directly even CNC Milling